Project Engineering & System Design

Project Engineering and System Design (PSD) encompass activities for project management from concept to commissioning of Greenfield/ Brownfield Cement plants.

SERVICES OFFERED UNDER THE PROGRAMME

• Project Formulation and Engineering Services.
• Project Management and Field Services.
• Plant Performance Assessment.
• Plant System Design Audit.
• Corporate Debt Restructuring (CDR) Studies.
• Assessment of plant capacity and bottle neck study for capacity enhancement.

KEY ASPECTS

• Highly trained and experienced staff
• Equipped with latest software, and measuring/ testing equipment.
• Computerized databases.
• Tailor made proposals according to client requirement.

SELECT LIST OF RECENT PROJECTS

• Project Monitoring and Control for setting up a 600 tpd cement plant in Republic of Congo for of Republic of Congo.
• Techno Economic Feasibility Report (TEFR) for setting up a 1 MTPA cement plant for EAPCC, Kenya, Africa.
• Techno Economic Feasibility Report for setting up two 0.6 MTPA cement grinding units at Kisumu, Kenya and Arusha, Tanzania for EAPCC, Kenya, Africa.
• Technical Appraisal and Recommendations for setting up a 600 tpd cement plant in Republic of Congo for Ministry of External Affairs, GoI.
• Comprehensive Techno-Economic Review for Ali-Sabieh cement plant in Djibouti, Africa for Ministry of External Affairs, Govt. of India.
• Techno Economic Feasibility Report for setting up a 3 MTPA cement project for M/s Heidelberg Cement Ltd, Gulberga, Karnataka, India
• Pre-feasibility and Techno Economic Feasibility Report for setting up a Cement and Allied Materials handling unit for Malabar Cements Ltd at Cochin port.
• Preparation of DPR for 5000 TPD new Greenfield clinkerisation unit, and up-gradation of capacity of existing 3 kilns to 5000 TPD each at Gujarat for M/s Ambuja Cement, India.
• Plant Performance Assessment carried out for M/s Meghalaya Cements Ltd, Meghalaya.
• Preparation of benchmarking reports for cement plants and cement grinding units of various capacitites for IPICOL, Odisha.
• Assessment of Air Pollution Control Equipment for Malabar Cements Ltd at Walayar plant and Cherthala grinding unit.
• Setting up a 1.0 MTPA cement plant; Tender document preparation and freezing of capacity of plant equipment and machinery for M/s Devarshi Cement Ltd., India.
• Corporat Debt structuring study carried out for M/s Saurashtra Cements
• More than 30 TEFRs/ 5 DPRs have been prepared leading to realization of cement projects within the country and abroad as well.
• Techno-Economic Viability Studies for plant operations carried out for 3 cement plants, leading to normal and stable operation of the plants.
• Reports also made for productivity improvement studies for various cement plants.
• Reports made on capacity enhancement in various sections through system design improvement for various cement plants.
• Contribution in Development of state of the art techniques in Cement Manufacturing.
• System design of cement transportation from cement mills to cement silos to reduce energy consumption, by way of optimization of conveying distance, change over to mechanical system and a separate packing machine for some of the silos has been studied. This has helped various cement plants reduce their energy consumption considerably.